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Solar Lasers and Process Tools

Coherent Inc.

Lasers for Solar

  • Lasers
  • Process Tools
  • Solar Applications Expertise

  • Coherent... Where Lasers Meet Solar

     

    Lasers for Solar. Within the below tabs, you'll find everything you need to know about lasers for solar applications, solar process tools available to solar cell manufacturers, as well as information on various solar cell applications.

    For inquiries relating to solar lasers, various process tools used for solar applications, or the solar industry in general, please contact us at Solar@Coherent.com.

    We look forward to your feedback.



    Coherent offers a range of laser based process tools based upon our Intelligent Optical Systems (IOS) product portfolio. There are two tool types available to cell manufacturers:

    AethonTM Platform - a workstation optimized for R&D and Process Development

    Coherent EquinoxTM Products - a production ready family for either low-volume Pilot lines or high-throughput Fabs.

    Each tool has generic process features, summarized in the following table. Additional capabilities are outlined within the IOS Brochure which can be downloaded below.

    To learn more about IOS tool variants optimized for your specific applications and environment, please contact us with your requirements.

     
    Aethon
    Equinox-Pilot
    Equinox-Fab-TT
    Equinox-Fab-CB
     
    Aethon
    Aethon Workstation

    click on the photo above to view data sheet
    Equinox-Pilot
    Equinox-Pilot Workstation

    click on the photo above to view data sheet
    Equinox-Fab-TT Equinox-Fab-TT Workstation
    click on the photo above to view data sheet
    Equinox-Fab-CB Equinox-Fab-CB Workstation
    click on the photo above to view data sheet
    R&D optimized
    blue check
    blue check
       
    Production optimized
     
    blue check
    blue check
    blue check
    XYZ wafer-stage
    blue check
         
    Multi-wafer turntable
     
    blue check
       
    Multi-wafer horizontal conveyor belt
       
    multi-station
    turntable
    inline conveyor
    belt
    Single or multi-wafer processing
    single-wafer
    single-wafer
    multi-wafer
    multi-wafer
    Throughput (wafers/hour)
    R&D and process qualification only
    several hundred up to ~1000 (application specific)
    up to several thousands (application specific)
    up to several thousands (application specific)
    Laser Source Options

    Each IOS tool can incorporate up to three separate Coherent laser sources from the AVIA, Talisker and Paladin product families.


    AVIA, Talisker, or Paladin lasers
     



    There are many different applications for lasers within Solar cell manufacturing. Each of crystalline-Silicon and Thin-Film has its own set of manufacturing processes - and therefore laser based applications. The table below lists the key applications for our lasers. As the Solar industry is in high-growth mode, and the manufacturing processes are continually improving, many of the laser applications now at R&D stage are expected to move to volume production within the next few years. Comprehensive feature articles for most applications have been published recently in solar trade magazines, and can be downloaded via the hyperlinks below.


    Crystalline-Silicon
    Edge Isolation Global Solar Technology article Laser Scribing Tools Edge in Front

  • Edge isolation process summary
  • Laser vs Etching solutions
  • AVIA laser systems and tools
  • Laser Grooved Buried Contacts InterPV solar article How Buried Contacts Brought Lasers to Life

  • LGBC as a guide to tool manufacturers
  • Synergy between LGBC and high efficiency concepts
  • AVIA laser systems and tools
  • Texturing  
    Selective Ablation Solar article Lasers Go Short for Dielectric Ablation of Silicon Solar Cells

  • Dielectric Ablation summary
  • Passivation process
  • Talisker, AVIA and Excimer lasers
  • Wrap-Through InterPV article Lasers Take the Wrap

  • Wrap-through process summary
  • Solar hole drilling vs Semi TSV's
  • AVIA laser systems and tools for MWT
  • Dopant Diffusion Solar article Laser-assisted Selective Emitters and the Role of Laser Doping

  • Review of all laser steps for different selective emitter concepts
  • Review of different laser doping processes
  • Laser Fired Contacts  
     
     
    Thin Film
    a:Si Patterning ILS Photovoltaic article Scribing Thin Film Solar

  • Focus on a:Si process
  • Scribe requirements
  • Laser optimization
  • IR & green ns lasers
  • Prisma lasers
  • CIGS Patterning
    Glass Cutting InterPV solar article Laser Cutting Strengthens Thin-Film Glass Panels

  • Solar glass cutting with lasers
  • Benefits vs. mechanical cutting
  • Lessons from displays sector
  • E-400 CO2 lasers
  • CdTe Patterning


    Video: A detailed look at Lasers in the Solar Industry

    For each application - both in crystalline-Silicon and Thin-Film - there are typically one or two lasers that can be used for the process, depending on the process time and quality required. Click on the product name hyperlinks to take you to the product pages for more information including product data sheets.

    Coherent Lasers in Solar Cell Applications

     
    Crystalline-Silicon
     
     
     
     
     
     
     
     
     
    Edge Isolation
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    Laser Grooved Buried Contacts
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    Texturing
    blue check
    blue check
    blue check
     
     
     
     
    blue check
     
    Selective Ablation
    blue check
    blue check
    blue check
    blue check
     
     
     
     
     
    Wrap-Through
    blue check
     
    blue check
     
     
     
     
     
     
    Dopant Diffusion
     
     
     
    blue check
     
     
     
     
     
    Laser Fired Contacts
     
     
     
     
    blue check
     
     
     
     
    Soldering
     
     
     
     
     
     
     
     
    blue check
     
     
     
     
     
     
     
     
     
     
    Thin Film
     
     
     
     
     
     
     
     
     
    a:Si Patterning
    blue check
     
     
     
    blue check
     
    blue check
     
     
    CIGS Patterning
     
     
    blue check
     
    blue check
     
    blue check
     
     
    CdTe Patterning
     
     
     
     
    blue check
     
    blue check
     
     
    Glass Cutting
     
     
     
     
     
    blue check
     
     
     
    Border Deletion
     
     
     
     
     
     
     
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    BIPV Perforation
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    To ensure the performance of laser-based systems used in solar manufacturing is maintained at optimum levels, its vital to maintain a laser metrology capability.

    End users and integrators in the solar industry will benefit from the ability to monitor laser health and status, a troubleshooting & diagnostic capability, and rapid delivery of diagnostics equipment

    For more information on systems commonly used to measure the lasers used in solar processing, please visit our Laser Measurement & Control section of the Coherent web site.


    Solar Solutions Brochure

    Brochure: Download and print our Solar Laser Products Brochure

    View a selection of feature articles that discuss the latest developments for lasers in the Solar industry. If you need guidance on citation format or are looking for permission to reproduce any of the information found here, please contact us at Solar@Coherent.com as copyright exists on all information contained here.

    Feature Articles

    PhotonicsOnline Solar article Photonics Online,
    November 2009


  • VOTED #1 in Photonics Online's          TOP 10 ARTICLES OF 2009 List
  • Update on lasers
  • Historical review
  • Market dynamics & trends
  • InterPV Solar article InterPV,
    September 2009


  • Released at EU PVSEC meeting in Hamburg
  • New classification for laser processes
  • Timelines for lasers

  • ILS Solar article ILS,
    July 2009


  • Updated laser tooling forecasts
  • Pull from high-efficiency cells
  • Thin-film utilization rate impact on laser scribers
  • LFW Solar article Laser Focus World,
    May 2009


  • New perspective on laser tooling introduction within solar industry
  • Application drivers
  • Laser source forecasting

  • PV World article Photovoltaics World,
    March/April 2009


  • High efficiency cell concepts
  • LGBC
  • Dielectric ablation
  • AVIA, Talisker lasers
  • Photovoltaic International Solar article Photovoltaic International,
    March 2009


  • Update on lasers in solar
  • Laser-based tools
  • Tooling trends
  • Material interactions

  • Solar Industry Magazine article Solar Industry Magazine,
    February 2009


  • Supply chain of lasers in solar
  • Issues for fab integration
  • Challenges for supply chain
  • PV Magazine article PV Magazine,
    January 2009


  • DPSS lasers as 'green tools'
  • Benefits to c-Si producers
  • Challenges to laser adoption
  • Dielectric ablation
  • Talisker,AVIA lasers

  • Photovoltaic international Solar article Photovoltaic International,
    August 2008


  • Value chain for lasers
  • Edge isolation, LGBC
  • Wrap-thru', LFC
  • Thin-film patterning
  • AVIA, Talisker, Prisma lasers
  • Semi International Solar article Semiconductor International,
    August 2008


  • Cost of ownership
  • Production yields
  • Edge isolation
  • Thin-film patterning
  • AVIA, Prisma lasers

  • ILE solar PV article Industrial Laser Europe,
    May 2008


  • Applications overview
  • Thin-film patterning
  • DPSS laser portfolio
  • Edge isolation
  • AVIA, Prisma, Matrix lasers
  • Photonics Spectra PV article Photonics Spectra,
    April 2008


  • c-Si roadmap
  • Edge isolation
  • LGBC
  • UV absorption
  • AVIA lasers


  • Market Trends
    Learn more about how solar and lasers have overlapped during the past 300 years. The image below is taken from a talk given in November 2009 for the Silicon Valley PV Society at PARC in Palo Alto. A shortened version of the presentation can be downloaded here also.

    Silicon Valley PV Presentation









    To understand more about where the solar industry is going, what drives the techologies used, and the role of Coherent lasers and tools, please have a read through some recent online articles featured within the solar press.

  • PV Times, December 11, 2009 PV equipment supply-chain emits selective messaging
  • PV Society, December 10, 2009 PV's 20/20 vision demands cost-efficiency duality
  • PV Times, September 29, 2009 EU PVSEC highlights new equipment landscape for solar cell production
  • PV Times, August 10, 2009 Unlocking laser tools' potential in c-Si cell fabs
  • PV Times, July 9, 2009 Supply-demand dynamics call 'time' on legacy cell production technology


  • Trade Coverage


    PV Manufacturing Solar article PV iMicroNews,
    May, 2009


  • Marking 100th AVIA for solar production
  • Success in laser Edge Isolation
  • InterPV Solar article InterPV,
    April, 2009


  • Coverage of new Coherent products for Solar
  • AVIA lasers with 28W & 48W at 355
  • New Paladin laser with 16W mode locked picosecond pulses at 355

  • Laser Focus World Solar article Laser Focus World,
    April, 2009


  • Preview of OIDA Green Photonics conference
  • Update on Solar’s role within ‘Green’ Photonics
  • iMicronews PV manufacturing solar article i-Micronews PV Manufacturing,
    October, 2008


  • Coherent's role in solar
  • Market dynamics
  • UV laser applications
  • Customer alignment
  • Talisker lasers

  • EuroAsia Semiconductor Solar article EuroAsia Semiconductor,
    October, 2008


  • Announcing release of 28W 355 AVIA for PV applications
  • Previewing new high-energy picosecond Talisker laser for dielectric ablation
  • Photon International Solar article Letter in Photon International,
    August, 2008


  • Letter to the editor
  • Role of lasers for c-Si

  • Laser Magazine PV solar article Interview in Laser Magazine,
    March 2008


  • Laser types in solar
  • Market trends
  • Applications overview
  • LGBC
  • AVIA, Prisma lasers


  • Press Releases

     
    100th AVIA Ships to Solar Industry Press Release 
    100th AVIA Laser Ships for Solar Cell Production, Apr.2009

    New Solar Lasers Press Release 
    New Lasers Increase Throughput, Mar.2009


    Solar Talisker Press Release 
    Picosecond Talisker, Oct.2008

    Solar AVIA Press Release 
    28W UV AVIA,Sept.2008




    Industry Presentations
    Silicon Valley PV PresentationSilicon Valley PV Society,
    November 2009

  • Lasers and solar since 1700
  • History of lasers used within solar manufacturing
  • High-efficiency cells & future trends
  • Laser Munich presentationLaser Munich,
    June 2009

  • Laser process update
  • Key applications summary
  • Role of selective emitters

  • UV Lasers in Solar Mfng presentationOIDA Optomism,
    May 2009

  • Focus on high-efficiency c-Si cells
  • Processing benefits from short-pulse and short-wavelength lasers
  • Laser-assisted selective emitters
  • Solar Marketplace presentation LFW Marketplace Seminar,
    January 2009

  • Lasers in solar
  • Historical perspectives and market size
  • Forecasted trends impacting laser tooling

  • PV meeting solar presentationPV Meeting Semicon Europa,
    October 2008

  • Presentation slides
  • Lasers in solar review
  • Trends to UV & ps
  • AVIA, Prisma, Matrix
  • Talisker, Paladin lasers
  • CLEO Phast solar presentation CLEO PhAST,
    May 2008

  • Presentation slides
  • Applications overview
  • Case studies
  • UV, ns & ps lasers
  • Excimer laser options


  • Conference Papers
    PV meeting semicon europa solar conferencePV Meeting Semicon Europa, October 2008
  • Applications update
  • Laser adoption
  • Material interactions
  • Market dynamics
  • AVIA, Talisker lasers
  • Photonics West Phast solar presentation Photonics West,January 2008
  • Thin-film patterning
  • Focus on a:Si panels
  • Scribe requirements
  • Laser selection
  • Prisma lasers